Automotive

//Automotive
Automotive2020-01-26T18:06:01+08:00

Automotive

ESONE® PTFE coated fabric is widely used as release tape, release sheet or release belt in automotive industry, these high performance material ensure high quality of finish product and faster production with less downtime.

Applications in automotive is including plastic moulding and processing equipment, rubber processing, lamination processing, actuator lining for electromagnetic solenoids, non stick head blanket for forming, welding and others.

esone automóvel

Applications

  • Compression Moulding Manufacturing

Compression moulding is a cost effective processing for the production of high tensile and lightweight automotive parts.

ESONE PTFE release tape, release belt and release sheet is a processing aid for bonding, converting or shaping materials into composite parts. Our product will protect the reusable moulds and offer easy release surface, and due to the superior heat resistant property, high mechanical strength and strong abrasion resistance, the high quality of finish product and high production capacity will be ensured.

ESONE PTFE release sheet and release belt is workable for any kinds of compression moulding equipment, with features including guidable edges, different types of joints, smooth or texture surface and others.

Cinto de libertação ESONE

What kind of product can be made by ESONE release fabric

  • Car flooring
  • Dashboards
  • Door Panels
  • Head Liners
  • Parcel Shelves
  • Trunk Trims
  • Wheel House Covers
  • Other parts for NVH control
  • Thermal Lamination Manufacturing

Thermal lamination is a typical process for producing lightweight and high performance composited material in automotive industry.

ESONE PTFE release fabric is a important aid for the lamination operations of decorative material, organo sheet, molten polymers, adhesives and others. These PTFE coated fabric is used as release sheet or conveyor belt due to the excellent temperature resistance, abrasion resistance and easy release surface. ESONE release solutions will ensure the excellent surface of finish product and maximum the output & machine productivity.

ESONE defect free and smooth PTFE coated fabric offer long lasting release property, we are your reliable partner for high performance product.

Tecido de libertação de ESONE

What can be made by using ESONE PTFE coated fabric

  • Dashboards
  • Door Carrier
  • Door Wells
  • Glove Compartments
  • Parcel Shelves
  • NVH Parts
  • Low Friction Actuator Lining

ESONE® PTFE coated fabric is the effective friction control solution for the fast reacting EM solenoids for automatic transmissions, carbureter, solenoids.

These PTFE coated fabric is lightweight and flexible composite material that act as a low friction liner, by reducing the level of friction and enabling improved transmission reponsiveness, this liner assit in making carbureter & solenoids more efficient in energy.

ESONE Teflon coated liner can offer long lasting performance and help the economics of automobile by reducing the space and weight.

  • Carbon Fiber Composites

Carbon Fiber Composites in automotive industry like doors, side mirror, hoods and life-gates are the easiest options to reduce the weight of vehicle, and other significant options such as seats, under-tray, instruments, engine covers is expected to nearly double usage from 2015 to 2020.

ESONE PTFE coated fabric is used as release sheet or release belt in the production of carbon fiber prepreg, such as heat press processing, vacuum bagging system and others.

By using PTFE bleeder cloth, the carbon fiber prepreg will have a excellent shiny surface or a textured surface, for example, PTFE coated fabric industrial series is used for the manufacturing of carbon fiber sports equipment in order to increase the skin friction.

folha de desengate para a tampa do motor
  • Rubber extrusion and curing

ESONE PTFE coated fabrics are a perfect solution for the rubber extrusion and curing line. Our product widely used in the manufacture of rubber profiles, ESONE PTFE belts can continuous working below 260°C and offer excellent release during curing and cooling of PVC, PU, PE or others.

The non stick surface means that nothing will be left on the Teflon belt, this belt will transfer rubber through the microwave oven or electric oven for curing process and the rubber will has excellent smooth surface.

Cura de borracha ESONE
  • Tire cord fabric manufacturing

Tire cord fabric is used as reinforced material for automotive tires, it is designed to keep tires in shape and prop up vehicle weight, which has a important impact on the performance of tire.

During the manufacturing process, high performance polyester yarn and nylon get twisted and woven into fabric, and in order to increase bonding between rubber and fabrics, the adhesive latex will be added to the fabrics.

And ESONE PTFE adhesive fabric will be stuck to the roller for the easy release in the heat-treated process, the dimensional stability of tire cord fabric will be improved in this process.

ESONE- tecido de fio de pneu

Products

 Tecido PTFE para a Indústria Automóvel
ImagemEstiloLargura padrão(mm)  
Pedir por favor outras larguras
Espessura normal
(mm)
Peso
(g/m2)
Conteúdo de PTFE(%)Tensão de resistência Warp/Fill
(N/cm)
Teflon Cloth

Teflon Cloth YS9025AJ está a usar tecido básico de fibra de vidro de 7628 revestido com fórmula PTFE.

YS9023AJ-ESONE1000/1250/1500/2000/26000.23mm50060420/360
YS9025AJ-ESONE1000/1250/1500
/2000/2600
0.25mm53062460/400
YS9030AJ-ESONE1000/1500/2000/26000.30mm62553680/640
YS9035AJ-ESONE1000/1500/2000/26000.35mm68062540/508
PTFE porous sheet

Folha porosa de PTFE

YS9006P-ESONE10000.06mm6628160/146
YS9010P-ESONE10000.10mm14024240/200
YS9020P-2 -ESONE1000, 15000.20mm35043460/430
YS9040P-ESONE1000, 1250, 15000.40mm65035750/580
PTFE heavy belt

Faixa pesada de PTFE

YS9050AJ-ESONE25000.50mm97045810/790
YS9060AJ-ESONE2500, 27600.60mm117050880/840
YS9090A-ESONE1500, 1600, 22500.90mm1600471300/1200
YS9100A-ESONE1500, 1700, 1900, 22501.00mm1800451360/1260
 Tecido Adesivo PTFE para Automóvel
ImagemEstiloLargura padrão(mm)  
Pedir por favor outras larguras
Espessura do dorso (mm)Espessura total (mm)Peso
(g/m2)
Adesivo
(N/cm)
Tensão de resistência Warp/Fill
(N/cm)

Tecido adesivo PTFE

YS7008AJ-ESONE1000, 12500.080.131554.4104/98
YS7011AJ-ESONE1000, 12500.110.162305.4240/200
YS7013AJ-ESONE1000, 12500.130.182705.4240/200
YS7015AJ-ESONE10000.150.203165.6240/200
YS7018AJ-ESONE10000.180.233705.6320/302